Millwright Level 1 Practice Exam 2025 – All-in-One Guide to Master Your Certification!

Question: 1 / 445

If the blade jumps and shudders when using a horizontal band saw, what could be the problem?

The material is too hard

The feed rate is too high

A blade that jumps and shudders during operation can often be attributed to an excessively high feed rate. When the feed rate is too fast, it can place undue stress on the blade, causing it to lose control and resulting in vibrations or shuddering. A proper feed rate allows for smooth cutting, improves blade life, and ensures safety by maintaining control over the cutting process.

While other factors may influence the behavior of the saw, such as material hardness, blade sharpness, and the levelness of the saw, the immediate response of jumping and shuddering is most closely associated with how aggressively the material is being fed into the blade. Adjusting the feed rate to a more appropriate level can often resolve these issues, leading to smoother operation and better performance of the horizontal band saw.

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The blade is dull

The saw is not level

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